The Workswell OEM ThermoInspector system for FLIR thermal cameras is a parameterized thermal imaging inspection system (OEM kit) for the inspection of quality in production, quality control in production and for fire protection on landfills, incineration plants for communal waste, warehouses and industrial operating units. The ThermoInspector system has been proven to work in many various area of industry: plastic, glass, steel, foundry, wood, paper and chemical industries, etc.
The advantage of the Workswell OEM ThermoInspector is full compatibility with FLIR GigE thermo cameras, i.e. Automation series FLIR Ax5, A315 and A615, Science series FLIR A325sc and A655sc and also with FLIR cooled thermal cameras, which enables easy integration and the use in various applications.
The primary part of the OEM ThermoInspector system consists of a central unit with the option to simultaneously connect up to four thermal FLIR cameras that can be located in the protective cover with a high level of the coverage. Due to the wide compatibility with the FLIR thermal camera, it is possible to combine a system and install various thermal cameras for one application.
The central unit of the system is a universal industrial PC with peripherals and has 8 digital inputs/outputs, 4x Ethernet interface with the integrated PoE supply and, moreover, the PC is cooled passively without the need for ventilators. The central unit is available in two versions: as a separate industrial PC with dimensions 26 x 22 x 8cm, or as an all-in-one PC with a high-quality touch full HD screen, which from the face part has a high level of IP65 coverage.
Full system specification can be found in the datasheet.
The Workswell ThermoInspector is a programmable system for inspecting the quality in production and for fire protection. A major benefit is the wide ranging options for the configuration and programming of the system, including the appearance and evaluation of functions. The system also enables to create programme modules for specific machine vision algorithms or videometry, which is required for some applications.
A matter of course is the option to setting the visualization (temperature profiles and time courses, method of visualization, including setting of pallets, etc.), alarms and evaluation rules, etc., The system enables to record measured data and individual events on HDD or share through the Ethernet network.
Using digital inputs and outputs, the system can be connected to the master control system, such as PLC or directly control the manufacturing technology.
Central controll units 2 possible versions: Passive central controller or Touchscreen central controller
Camera ports: 4 x Gigabit PoE Ethernet, 2 x Gigabit Ethernet for PLC
Digital Inputs: 8 x isolated (24 VDC compatible) inputs
Digital Outputs: 8 x open collector outputs
Serial ports: RS232, RS485
Power supply: 6-36VDC
USB ports: 2 x USB3 super speed ports for data uploading
Embedded operating system optimized for multi-camera connection
Thermal cameras Up to 4 connected LWIR cameras per one central unit, 3 different available
resolutions: 640 x 512 pixels, 336 x 256 pixels, 160 x 128 pixels with 5 different
infrared lens with manual focus system
Lenses: Interchangeable and focusable, various field of view
Framerate up to 30Hz
Temperature range: -25°C to +150°C, -40°C °C to +550°C, optional up to 2000°C
Accuracy: ±2% or ±2°C
Temperature sensitivity: ≤0.03°C (30mK) @ 30°C
Kalibration Yes, every delivered camera or on field calibration wizard available
Cables and adapters Digital input and output cable with terminal block for easy DIN rail mounting
Ethernet cable for every delivered camera
Optional power supply adapter for 230VAC
Delivery content TIxx package: Touchscreen Panel Controller or Passive Controller (IR Software
included, LCD, 4 PoE ports, isolated DIO, SW, 6-36VDC), IR camera (160x128px,
up to 550°C, no lens, <30Hz, PoE), Cables (DIO 1m, UTP 10m, DIO board)
Controller Supply Input 6-36VDC or 230VAC (with additional adapter)
Camera Supply input Integrated in every Central Controller unit, Power over Ethernet supplying
Power dissipation 150 W (Touch-screen controller version)
120 W (Passive controller version)
- FLIR A615
- FLIR A315
- FLIR Ax5
- FLIR Cooled cameras
- FLIR Research & Science cameras
- Protection against fire in landfills
- Protection against fire in warehouses
- 24/7 monitoring of conveyors in coal power plants
- Protection against fire in coal dumps
- 24/7 monitoring of environments with the risk of explosion (ATEX)
- Checking the temperature during induction soldering of aluminium
- checking the homogeneity of plastic mouldings
- Checking the allocation of the temperature of the flame during burning
- Monitoring of the homogeneity of heating coal in an ironworks
- Checking the temperature of plastic parts before pressing
- Checking the application of the correct layer of glue
- Checking the homogeneity of heating wood veneer
- Cooling and freezing of goods